Basic Principles of Metallurgy and Metalworking
Course Description
Engineering materials are broadly classified into metals, ceramics, polymers, and composites. This course will focus primarily on metals and their alloys due to their widespread use in structural applications. Understanding material properties is critical for safe and economical design and manufacturing.
What you'll learn in this course?
Classify engineering materials based on their fundamental properties (mechanical, physical, chemical).
Explain the atomic structure of metals, including crystal lattices and defects.
Describe the iron-iron carbide phase diagram and the formation of key microstructures (ferrite, pearlite, austenite, cementite).
Differentiate between key heat treatment processes: annealing, normalizing, quenching, and tempering.
Identify the principles of primary metalworking processes (rolling, forging, extrusion, drawing) and secondary processes (machining, joining).
Course Curriculum
- Module 1: Material Properties (Introduction)
- Mechanical Properties I
- Mechanical Properties II
- Physical & Chemical Properties
- Module 2: Fundamentals of Metallurgy (Atomic Structure)
- Common Crystal Structures in Metals
- Crystal Imperfections (Defects)
- Alloys and Solid Solutions
- Phase Diagrams Introduction
- The Eutectoid Point in Steel
- Module 3: Heat Treatment (Introduction)
- Time-Temperature-Transformation (TTT) Diagrams
- Annealing
- Normalizing
- Quenching and Martensite Formation
- Tempering of Martensite
- Hardenability vs. Hardness
- Module 4: Principles of Metalworking (Hot vs. Cold Working)
- Rolling Process
- Forging Process
- Extrusion and Drawing
- Module 5: Secondary Manufacturing Processes (Machining)
- Joining Processes (Welding, Brazing, Soldering)
- Material Selection & Failure Mechanisms
- Corrosion and Protection
- Summary
- 10 MCQs
- Course Evaluation
- Basic Principles of Metallurgy and Metalworking