Material Properties and Corrosion
Course Description
Engineering materials are substances used to fabricate components, structures, or devices that must withstand specific loads, environments, and temperatures. The selection of a material directly impacts safety, durability, cost, and performance of any engineering system. Materials are broadly classified into metals, ceramics, polymers, and composites based on their atomic bonding and structure.
What you'll learn in this course?
Classify engineering materials based on their atomic structure, bonding, and primary properties.
Explain the key mechanical, physical, and chemical properties that determine material selection in engineering design.
Describe the electrochemical nature of corrosion and identify different forms of corrosion (uniform, galvanic, pitting, crevice, and stress corrosion cracking).
Apply corrosion control methods, including material selection, coatings, cathodic protection, and inhibitors.
Analyze real-world case studies of material failure due to corrosion and propose preventative strategies.
Course Curriculum
- What Are Engineering Materials?
- Metals: Properties and Applications
- Ceramics: Properties and Applications
- Polymers: Properties and Applications
- Composites: Properties and Applications
- Mechanical Properties: Stress and Strain
- Strength and Ductility
- Hardness and Toughness
- Fatigue and Creep
- Physical Properties: Density and Melting Point
- Thermal Properties
- Electrical and Magnetic Properties
- Chemical Properties: Corrosion Resistance
- Introduction to Corrosion
- Electrochemical Nature of Corrosion
- Types of Corrosion: Uniform (General) Corrosion
- Galvanic Corrosion
- Pitting Corrosion
- Crevice Corrosion
- Stress Corrosion Cracking (SCC)
- Intergranular Corrosion
- Erosion-Corrosion and Cavitation
- Microbiologically Influenced Corrosion (MIC)
- Corrosion of Non-Metals: Polymers and Ceramics
- Corrosion Control Strategy 1: Material Selection
- Corrosion Control Strategy 2: Coatings (Barrier Protection)
- Corrosion Control Strategy 3: Cathodic Protection (CP)
- Corrosion Control Strategy 4: Inhibitors
- Environmental Modification and Design
- Case Study 1: Corrosion in Oil & Gas Pipelines
- Case Study 2: Stress Corrosion Cracking of Stainless Steel
- Case Study 3: Galvanic Corrosion in Marine Structures
- Case Study 4: Concrete Reinforcement Corrosion (Bridge
- Testing and Monitoring Methods
- Corrosion Standards and Codes
- Economics of Corrosion Management
- Emerging Trends in Corrosion Engineering
- Relationship Between Material Properties and Corrosion
- Integrated Design for Corrosion Control
- Summary
- Assessment (20 MCQs)
- Material Properties and Corrosion